+49 6226 78908 - 0 Mo. - Fr. 9:00 - 17:00 Uhr info@vibtec.de Im Rohrbusch 17, 74939 Zuzenhausen, Germany +49 6226 78908 - 0 Mo. - Fr. 9:00 - 17:00 Uhr info@vibtec.de Im Rohrbusch 17, 74939 Zuzenhausen, Germany +49 6226 78908 - 0 Mo. - Fr. 9:00 - 17:00 Uhr info@vibtec.de Im Rohrbusch 17, 74939 Zuzenhausen, Germany
A wide range of environmental influences acts on a product throughout its lifecycle.
These are just a few examples of the effects of environmental influences. Technical devices, components and materials must withstand a wide variety of thermal, climatic and mechanical environmental stresses throughout their lifecycle — during transport, storage and use. And this is exactly where environmental simulation comes in: in our test laboratory, we expose your products in a controlled manner to the conditions they will encounter over their entire service life — and reveal weak points before they become a problem for your customers. As an accredited test laboratory, we support you from the initial consultation through to the standard-compliant test report.
Environmental simulation — also referred to as environmental testing — is the targeted reproduction of real environmental and stress conditions in the laboratory. Products, components and assemblies are exposed in a controlled manner to temperature, climate, vibration and shock in order to demonstrate their reliability, service life and standard conformity. The aim is to reproduce a product’s behaviour over years of use within a short period of time.
This makes it possible to identify weak points early, safeguard designs and demonstrate the requirements of standards, customers and approval bodies — long before a product enters series production.
Products rarely fail where they are developed — they fail where they are used. Environmental simulation testing closes this gap between design and reality. It delivers concrete benefits:
Climate testing is used to test products under defined environmental conditions such as temperature, humidity and temperature cycling. As part of environmental simulation, both constant and cyclic loads are reproduced in order to replicate real operating scenarios as precisely as possible.
Targeted temperature and climate tests make it possible to assess material behaviour, ageing effects and functional reliability under changing environmental conditions.
Examples:
Many real operating conditions arise from the simultaneous interaction of several influencing factors. Combined environmental simulation testing makes it possible to simulate, for example, climatic and vibration loads in parallel and to analyse their interactions.
This form of environmental simulation delivers particularly realistic results and is especially important for safety-critical or heavily stressed products.
Endurance and service life tests are designed to investigate the long-term durability of products under defined conditions. As part of environmental simulation, recurring load cycles are carried out over extended periods in order to reveal ageing processes and wear.
These tests provide important insights into product service life and help to minimise failure risks and optimise maintenance intervals.
Examples:
Vibration testing is a central element of environmental simulation for realistically reproducing mechanical loads. VIBTEC performs vibration tests with various excitation types, including sine, random and broadband profiles. This makes it possible to reliably simulate typical loads from transport, operation or the operating environment.
The aim is to analyse the behaviour of components under dynamic influences, identify resonances and detect potential weak points at an early stage.
Examples:
In addition to pure stress testing, functional evaluation plays a decisive role. VIBTEC carries out functional tests under realistic environmental influences to ensure that products deliver their specified performance even under load.
Electrical, mechanical or system-relevant parameters are continuously monitored and evaluated in order to detect potential functional deviations at an early stage.
Examples:
In addition to carrying out environmental simulation testing, VIBTEC also develops individual test and testing environments for specific requirements. This includes the design and manufacture of test fixtures, adapters and complete test setups.
Through the close integration of engineering and environmental simulation, we create tailor-made solutions that reproduce real operating conditions precisely and reproducibly.
In the automotive industry, components must permanently withstand extreme loads such as vibration, temperature fluctuations and humidity. Targeted environmental simulation makes it possible to test components and systems under real operating conditions and optimise them for reliability and service life.
In rail technology, strong vibrations, temperature fluctuations and changing environmental conditions act on components and systems. Environmental simulation makes it possible to reproduce these loads in a targeted manner and to ensure safety and reliability in operation.
In aerospace, the highest requirements apply to safety and reliability under extreme environmental conditions. Environmental simulation makes it possible to test components under influences such as pressure, temperature and vibration in a standard-compliant manner and qualify them for use.
In the maritime sector, components are permanently exposed to demanding environmental conditions such as humidity, temperature fluctuations and mechanical loads. Environmental simulation helps to reproduce these influences realistically and to ensure the reliability and longevity of maritime systems.
In mechanical and plant engineering, components are frequently exposed to permanent mechanical and climatic loads. Environmental simulation makes it possible to test these influences realistically and to significantly improve operational reliability and service life.
Mechatronic systems and robotics solutions combine mechanical, electronic and software-based components that must work together reliably under a variety of environmental conditions. Environmental simulation makes it possible to test complex systems holistically and ensure their functionality even under load.
Medical technology products must function with high precision and reliability even under changing environmental conditions. Environmental simulation testing helps to ensure the functional reliability and longevity of sensitive devices and to meet regulatory requirements.
Microelectronic components are particularly sensitive to environmental conditions such as temperature, humidity and mechanical loads. Precise environmental simulation makes it possible to reliably assess the functional reliability, stability and service life of these sensitive systems.
Applications in the security and defence sector must function reliably even under extreme and unpredictable environmental conditions. Environmental simulation makes it possible to test systems in a targeted manner under realistic loads and to meet the highest requirements for robustness and operational readiness.
VIBTEC GmbH is an independent, medium-sized, accredited and professional test laboratory with many years of experience, founded in the mid-1990s. Our work focuses on environmental simulation, vibration testing and technical engineering services for these areas.
As a reliable partner, we support our customers in developing robust and durable products — from the early concept phase through to series production.
VIBTEC offers a comprehensive range of environmental simulation and environmental testing services, covering all relevant test methods for evaluating the durability, function and service life of technical products. Our tests are based on real operating conditions and are carried out both to national and international standards and to individual requirements.
By combining state-of-the-art test technology, sound engineering expertise and tailor-made test concepts, we enable precise and reproducible environmental simulation. This gives you reliable results for development, validation and quality assurance.
Phone: +49 6226 78908-23
Email: jens.moerk@vibtec.de
If you would like to send us specific project documents for a prompt quotation, please email them to us (attachments as a ZIP file – max. 50 MB) together with your contact details and a brief description of your project.
We look forward to your project.
Environmental simulation is a central component of modern product development. Technical components and systems must withstand a wide variety of loads in later use — from temperature and humidity through to vibration and mechanical shock. Targeted environmental simulation testing makes it possible to reproduce these influences realistically and evaluate them at an early stage.
As an experienced test laboratory, VIBTEC supports companies with environmental testing, helping them validate and optimise their products under defined environmental conditions. This involves both standardised test methods to national and international standards and individually developed test programmes.
The goal is clear: identify weak points, minimise failure risks and sustainably improve the service life and reliability of products. Our environmental simulation reproduces real operating conditions and delivers reliable results for development, validation and quality assurance.
By combining state-of-the-art test technology, engineering expertise and many years of experience, we create a holistic approach — from test planning and execution through to evaluation. This is how we lay the foundation for robust products that function reliably even under demanding conditions.
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